Hydrogen, Fuels, & Energy Solutions

Powering the Future of Clean Energy

Re:Build Optimation is a trusted engineering and manufacturing partner for hydrogen and alternative fuel system development, providing custom-built solutions that enable the production, storage, and utilization of these fuels as clean energy sources. Our deep industry expertise in process design, automation, and high-pressure systems allows us to deliver scalable and compliant solutions that meet the needs of fuel producers, supply chain partners, and energy conversion manufacturers.

With proven experience in pressure vessel fabrication, skid-based system integration, and hydrogen-compatible materials, we ensure safe, efficient, and cost-effective solutions for hydrogen generation, testing, and deployment.

Key Capabilities

We provide full-service engineering, fabrication, installation, and optimization of hydrogen and fuel cell systems, helping companies enhance efficiency, ensure safety compliance, and accelerate the transition to clean energy solutions.

Hydrogen Production & Fuel Cell Systems

Custom hydrogen generation and fuel cell systems are designed and fabricated to support both proton exchange membrane (PEM) and solid oxide (SOFC) technologies. Our expertise includes:

  • Electrolyzer Equipment & Installation – End-to-end solutions for on-site hydrogen production, including AEM electrolyzer fabrication.
  • Hydrogen Dispensing Systems – Custom-engineered dispensing stations designed for safe, efficient fuel cell refueling.
  • Fuel Cell Stack & System Test Stands – Custom-built test systems for performance validation and quality control in fuel cell manufacturing.
  • Process Oven Line Pilot Systems – High-precision thermal processing solutions for fuel cell and hydrogen component production.
Alternative Fuels Systems

Alternative fuel production systems are developed and manufactured to enable cleaner energy solutions. These solutions provide safe, efficient, and scalable production for industrial and commercial applications.

  • Sustainable Aviation Fuel (SAF) Production Systems – Processing and refining systems for converting biomass and waste oils into sustainable aviation fuel.
  • Methanol & Syngas Production Systems – Integrated solutions for methanol synthesis and syngas generation using gasification and reforming technologies.
  • Methane Pyrolysis – Thermal decomposition systems that produce clean hydrogen and solid carbon without CO₂ emissions.
Safety, Automation, & High-Pressure Systems​

Safety, compliance, and performance are at the core of our approach to hydrogen and fuel cell manufacturing. Our engineering and automation solutions include:

  • Process Safety & HAZOP Consulting – Expertise in electrical area classification, fire codes, and hazardous operations analysis.
  • High-Pressure Piping & Pressure Vessel Fabrication – ASME-certified manufacturing for hydrogen storage and distribution.
  • Custom Control Panels & Instrumentation – Integrated control systems for real-time monitoring and automation of hydrogen processes.
Membrane Equipment & Fuel Cell R&D Solutions

Roll-to-roll media conveyance and precision coating technologies are leveraged to support fuel cell membrane R&D and production. Our expertise includes:

  • Pilot Coating Process Equipment – Custom-built systems for fuel cell membrane development and material processing.
  • Catalyst Reactor Design for Quality Control Testing – Engineered systems for hydrogen catalyst evaluation and performance analysis.
  • Anion Exchange Membrane (AEM) Electrolyzer Equipment – Next-generation solutions for hydrogen electrolysis and clean energy applications.

Projects

We work with companies across various industries on a wide range of projects, including:

  • Fuel Cell and Electrolyzer Manufacturing Equipment and Balance of Plant
    • Proton exchange membrane (PEM)
    • Solid oxide technology
    • Anion Exchange Membrane (AEM)
  • Fuel Cell Stack & System Test Stands
  • Electrolyzer Equipment Fabrications & Installation
  • Sheet Coating Pilot System Design & Build
  • Design & Build of Test Chambers
  • Process Oven Line Pilot System
  • Catalyst Reactor Design for QC Testing

Your Vision, Our Expertise

Why Choose Re:Build Optimation?

Expertise in Hydrogen Systems

Re:Build Optimation has developed extensive expertise in hydrogen system design, engineering, and manufacturing. Our capabilities span production, storage, high-pressure systems, and process optimization, enabling us to deliver safe, scalable, and efficient hydrogen solutions. From electrolyzer components to hydrogen-compatible piping and automation, we support innovation and commercialization across the hydrogen economy.

Safety-Driven Engineering & Compliance

Hydrogen systems require strict adherence to safety and regulatory standards, and our team specializes in high-pressure system design, electrical area classification, and hazardous operations analysis (HAZOP). We ensure that every system we design and build meets NFPA, ASME, and IEC compliance standards, reducing risk and optimizing performance.

Scale-Up Support

Re:Build Optimation is committed to advancing hydrogen technology through membrane processing, roll-to-roll coating, and pilot-scale testing solutions. Whether you are developing next-generation electrolyzers or optimizing fuel cell membrane performance, we provide the engineering, fabrication, and testing support needed to accelerate your innovation and commercialization.

Have a project in mind?

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