Re:Build Optimation has deep-rooted expertise in the glass and ceramics industry, tracing back over a century through our acquisition of Klug Systems in 2002. As a trusted partner for manufacturers worldwide, we provide comprehensive engineering, fabrication, and integration solutions that optimize batch house operations, material handling, and processing systems.
Our experience spans more than 100 batch houses across the United States and globally. We work with nearly every major glass OEM, offering design-build solutions for all aspects of glass batch production—from unloading and storage to weighing, mixing, delivery, and charging.
Beyond large-scale capital projects, we offer value-added services such as batch house modernization workshops, audits, and revitalization roadmaps, ensuring long-term operational efficiency and cost-effectiveness.
Our full-service approach ensures seamless execution from concept to commissioning. Whether you’re developing a new glass batch plant, modernizing an existing facility, or optimizing process efficiency, Re:Build Optimation provides end-to-end solutions tailored to your operational needs. Our multidisciplinary expertise spans engineering, fabrication, automation, and field services, ensuring your systems perform at peak efficiency while maintaining compliance with industry standards.
Customized design and engineering solutions for batch plants, optimizing equipment layouts, dust collection, storage, weighing, mixing, and material transport.
Efficient transport, sorting, and recycling solutions for raw materials and cullet integration.
Advanced control systems, process automation, and MES solutions for enhanced production efficiency.
Custom-built structural, mechanical, electrical, and controls solutions tailored to your facility’s unique needs.
On-site expertise for system upgrades, troubleshooting, and end-to-end project management.
Utilization studies and audits to assess current capabilities, support production planning, and define multi-phase capital investment strategies.
Re:Build Optimation supports a broad range of glass and ceramics applications, including:
With a legacy spanning over 100 batch houses worldwide, Re:Build Optimation has been a trusted partner in glass and ceramics manufacturing for decades. Our expertise—rooted in our acquisition of Klug Systems in 2002—allows us to deliver proven, high-performance solutions tailored to the unique demands of the industry.
We provide end-to-end engineering, fabrication, and system integration for greenfield batch plants, facility upgrades, and modernization projects. From raw material unloading and storage to weighing, mixing, delivery, and charging, we design and implement custom solutions that improve efficiency and scalability.
Glass and ceramics manufacturers face strict environmental, emissions, and safety regulations, and we help ensure full compliance. Our solutions address dust collection, air quality management, and material handling safety, reducing workplace hazards while maintaining regulatory approval for emissions control.
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