Aging batch house equipment, outdated controls, and inefficient material handling systems can cause downtime, waste, and safety risks in glass manufacturing. Re:Build Optimation helps producers modernize and optimize their plants, improving reliability, compliance, and throughput without the cost of full replacement. From audits that uncover high-ROI upgrade opportunities to turnkey retrofits that boost performance and reduce dust exposure, we help clients stretch their capital budgets and extend the life of existing assets.
Our full-service approach ensures seamless execution from concept to commissioning. Whether you’re developing a new glass batch plant, modernizing an existing facility, or optimizing process efficiency, Re:Build Optimation provides end-to-end solutions tailored to your operational needs. Our multidisciplinary expertise spans engineering, fabrication, automation, and field services, ensuring your systems perform at peak efficiency while maintaining compliance with industry standards.
Identify bottlenecks, compliance gaps, and upgrade priorities with ROI-based recommendations that help justify investment and secure management approval.
Replace worn-out or obsolete systems with optimized upgrades that improve throughput, reduce waste, and extend equipment life.
Upgrade conveyors, ducting, and dust controls to improve safety, material recovery, and environmental performance.
Enhance process visibility and efficiency with PLC, HMI, and SCADA modernization, eliminating manual processes and enabling data-driven operation.
Integrated mechanical, electrical, and controls capabilities ensure fast turnaround and single-source accountability for every phase of execution.
We support glass and ceramics clients with solutions such as:
Glass and Ceramics batching and bulk material handling projects can involve hazardous processes & materials that demand rigorous safety and compliance. Outdated equipment and structures can require upgrading and redesigning to comply with current regulatory code during process changes, refurbishment, or replacement. Re:Build Optimation integrates:
By embedding safety and compliance into every project, we help clients reduce risk, streamline approvals, and launch with confidence.
We have supported more than 100 batch houses worldwide and carry forward decades of expertise, reinforced by our acquisition of Klug Systems. This depth of knowledge allows us to solve unique challenges in glass manufacturing with confidence.
Our integrated engineering, fabrication, and skilled trades teams provide complete project execution, from feasibility and audits to design, construction, and startup. Clients benefit from a single accountable partner that reduces risk and accelerates schedules.
Dust collection, emissions, and regulatory compliance are non-negotiable in glass production. We design and deliver systems that meet or exceed NFPA, OSHA, and EPA standards while ensuring plants operate safely, reliably, and sustainably.
Tell us about your process or project, and we will connect you with the right expert at Re:Build Optimation.
