Re:Build Optimation offers comprehensive roll-to-roll processing solutions, combining decades of experience in mechanical, electrical, and process engineering to optimize media conveyance, web handling, and coating applications. Whether you need turnkey roll-to-roll machines, specialized consulting, process development, or hands-on training, our team ensures efficient, high-quality production with minimal defects.
We specialize in handling a variety of substrates, including papers, films, flexible plastics, metal foils, and flexible glass. Our approach integrates advanced measurement, testing, and inspection capabilities to improve winding, unwinding, spreading, and tension control—ensuring maximum throughput and minimal waste.
Our full-service approach ensures seamless execution from design to commissioning, providing expertise in every phase of roll-to-roll processing. Whether you are developing a new roll-to-roll system, upgrading existing equipment, or troubleshooting process inefficiencies, our team offers tailored solutions to optimize performance, reduce waste, and enhance production quality. We focus on precision web handling, automation, and system integration, ensuring that every aspect of your media conveyance process operates with maximum efficiency and minimal downtime.
Development of fully integrated, modular roll-to-roll systems tailored to specific material and process needs.
Minimizing wrinkling, spreading, tension fluctuations, and roller misalignment for improved product consistency.
In-depth quantitative analysis, prototype web testing, and material diagnostics to optimize media conveyance and coating performance.
Integrated support for coating, adhesive lamination, printing, depositing, and patterning operations.
Advanced in-line inspection, roller traction confirmation, and winding diagnostics to ensure precision in web processing.
Utilization studies to assess current capabilities, support production planning, and define multi-phase capital investment strategies.
Re:Build Optimation partners with manufacturers across a range of industries that rely on high-precision roll-to-roll processes, including:
With decades of experience in mechanical, electrical, and process engineering, Re:Build Optimation delivers high-performance roll-to-roll processing solutions for a wide range of industries. Our expertise in coating, lamination, drying, and media conveyance ensures optimized production, minimal waste, and maximum yield for flexible films, foils, and advanced materials.
From system design to full-scale production, we provide custom roll-to-roll machines, process development, troubleshooting, and hands-on training. Our comprehensive approach integrates automated web handling, precision tension control, and in-line quality inspection, ensuring seamless material conveyance and defect-free production.
We help manufacturers enhance efficiency, improve product consistency, and scale production with confidence. Whether optimizing existing roll-to-roll processes or designing new, high-speed production systems, our team ensures precision performance at every stage.
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