Specialty Chemicals & Materials

Engineering Efficiency in Chemical Manufacturing

For nearly 40 years, Re:Build Optimation has been a trusted partner for specialty chemical and materials companies, providing expert solutions in process systems, system integration, field services, and advanced manufacturing technologies. Whether you are deploying equipment to produce a new specialty chemical, optimizing an existing production process, or scaling up from pilot-scale to full-scale production, we help clients navigate the complexities of chemical manufacturing—safely, efficiently, and in full compliance with regulatory standards.

Key Capabilities

Our full-service approach ensures concept-to-completion execution for greenfield and brownfield capital projects, facility expansions, system upgrades, and process optimization. From initial design to final installation and ongoing maintenance, we serve as your single-source partner for specialty chemical production success.

Process System Design & Integration

Developing tailored systems for batch and continuous reactions, blending, mixing, distillation, solvent extraction, membrane separation, and a variety of other unit operations to meet client’s needs

Safety & Risk Mitigation

Ensuring compliance with OSHA, EPA, and industry-specific regulations, conducting Process Hazard Analysis (PHA), and integrating Process Safety Management (PSM) strategies.

Equipment Fabrication & System Installation

Custom fabrication, piping, controls, and automation for chemical processing operations.

Field Services & Plant Maintenance

On-site expertise in process upgrades, troubleshooting, and operational efficiency improvements.

Solution Delivery Systems for Roll-to-Roll Processing

Engineered systems for precise chemical and resin delivery, ensuring uniform coating, adhesive application, and material treatment in films, foils, tapes, and advanced coatings.

Applications ​

We work with companies across various specialty chemical applications, including:

  • Tapes, Adhesives, & Resins
  • Coatings & Surface Treatments
  • Polymers & Advanced Materials
  • Inorganic Chemicals & Additives
  • Films & Foils
  • Agrochemicals & Pesticides
  • Catalysts & Process Aids
  • Cleaning, Sanitation, & Industrial Chemicals
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Regulatory & Compliance Support

Specialty chemical manufacturing is highly regulated, with companies required to meet strict OSHA, EPA, and state-specific guidelines. We support clients with:

  • Process Safety Management (PSM) Implementation
  • Process Hazard Analysis (PHA) & Risk Assessments
  • Air & Water Emissions Control System Integration
  • Chemical Storage & Spill Containment Solutions
  • Developing Risk Registers for Client’s Processes
  • Hazardous Area Evaluation & Classification

Your Vision, Our Expertise

Why Choose Re:Build Optimation?

Safety-First Approach

Chemical manufacturing involves complex safety risks, and we prioritize hazard mitigation, regulatory compliance, and operational reliability at every stage. Our expertise in Process Hazard Analysis (PHA), Process Safety Management (PSM), and environmental controls ensures that safety is never compromised for speed.

End-to-End Process Expertise

Re:Build Optimation provides complete concept-to-commissioning solutions, ensuring a seamless transition from lab-scale to full-scale specialty chemical production. Our process engineering, system integration, and automation expertise enable clients to improve efficiency, scale operations, and maintain product integrity across batch and continuous processes.

Seamless Project Execution for Busy Teams

Re:Build Optimation handles capital projects so your engineers can focus on daily operations. By managing the complexities of expansions, upgrades, and installations, we minimize your team’s time commitment—keeping projects on track while they continue running the plant.

Have a project in mind?

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