For nearly 40 years, Re:Build Optimation has been a trusted partner for specialty chemical and materials companies, providing expert solutions in process systems, system integration, field services, and advanced manufacturing technologies. Whether you are deploying equipment to produce a new specialty chemical, optimizing an existing production process, or scaling up from pilot-scale to full-scale production, we help clients navigate the complexities of chemical manufacturing—safely, efficiently, and in full compliance with regulatory standards.
Our full-service approach ensures concept-to-completion execution for greenfield and brownfield capital projects, facility expansions, system upgrades, and process optimization. From initial design to final installation and ongoing maintenance, we serve as your single-source partner for specialty chemical production success.
Developing tailored systems for batch and continuous reactions, blending, mixing, distillation, solvent extraction, membrane separation, and a variety of other unit operations to meet client’s needs
Ensuring compliance with OSHA, EPA, and industry-specific regulations, conducting Process Hazard Analysis (PHA), and integrating Process Safety Management (PSM) strategies.
Custom fabrication, piping, controls, and automation for chemical processing operations.
On-site expertise in process upgrades, troubleshooting, and operational efficiency improvements.
Engineered systems for precise chemical and resin delivery, ensuring uniform coating, adhesive application, and material treatment in films, foils, tapes, and advanced coatings.
We work with companies across various specialty chemical applications, including:
Specialty chemical manufacturing is highly regulated, with companies required to meet strict OSHA, EPA, and state-specific guidelines. We support clients with:
Re:Build Optimation expanded GreenLight Biosciences’ pilot plant with new process systems, packaging equipment, and automation to support RNA-based product commercialization. The project enabled safe, efficient scale-up and laid the groundwork for early commercial production.
Re:Build Optimation helped American Aerogel expand production by designing and installing new solvent recovery and process systems to boost capacity and efficiency. The project increased throughput, improved product quality, and maintained full confidentiality of proprietary processes.
Re:Build Optimation designed and built a turnkey system for Byogy Renewables to convert farm waste into jet fuel in time for the Olympics in Japan. The project validated Byogy’s technology and helped pave the way for fossil-free aviation fuel.
Re:Build Optimation performed a fluid flow analysis to resolve cooling issues in Eastman Kodak’s molding process, improving system pressure and water distribution. The optimized solution enhanced performance without requiring major capital upgrades.
Re:Build Optimation delivered preliminary engineering for a system that converts waste plastic into hydrogen and performance carbon, supporting a NASA-backed clean energy initiative. The project provided detailed process designs and positioned the client for future development and funding.
From high pressures and temperatures to corrosive and volatile chemistries, Re:Build Optimation has deep experience designing and delivering systems that perform under the toughest conditions. Our engineers understand how to control, contain, and optimize processes at the limits of chemistry, giving clients confidence that production can scale safely and reliably.
Every chemical manufacturing challenge is unique and we thrive on solving the hardest ones. With decades of experience in process development, scale-up, and integration, we’ve helped clients overcome technical bottlenecks, facility constraints, and regulatory hurdles. Our track record demonstrates our ability to deliver practical, innovative solutions that accelerate projects and reduce risk.
Safety is at the core of everything we do. We integrate Process Hazard Analysis (PHA), Process Safety Management (PSM), and rigorous environmental controls into every project, ensuring compliance and protecting people, assets, and the environment. By making safety a non-negotiable priority, we help clients achieve their production goals without compromise.
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