Process Systems

Custom-Engineered Process Systems for Scalable Manufacturing

Re:Build Optimation delivers advanced process system solutions designed to enhance efficiency, improve process control, and support seamless integration across various industries. Our expertise spans the entire project lifecycle—from concept development and engineering to fabrication, installation, and commissioning—ensuring that every system is optimized for performance, safety, and reliability.

With decades of experience in process automation, high-purity systems, and industrial fluid and solids handling, we develop scalable solutions that minimize risk, improve operational efficiency, and meet the highest industry standards.

Key Capabilities

We provide end-to-end design, fabrication, installation, and optimization of skid-based and modular process systems, enabling companies to enhance operational efficiency, streamline integration, and accelerate time to production.

Skid-Based Systems & Modular Process Solutions

Re:Build Optimation specializes in the design, fabrication, and integration of skid-mounted and modular process systems, offering pre-engineered, plug-and-play solutions that enhance process reliability, reduce installation time, and improve overall system efficiency.

Hydrogen and Alternative Fuel Stands Production – Custom-engineered skids for fuel cell test stands, methane pyrolysis, and alternative fuel processing.
Clean-in-Place (CIP) & Sterilization Systems – Automated cleaning and sanitation systems for chemical, food & beverage, and high-purity applications.
Process Utility Skids – Fully integrated solutions for steam, compressed air, water treatment, and other industrial utilities.
Chemical Blending & Mixing Skids – Precision mixing, dosing, and filtration systems to ensure product consistency and process efficiency.
Filtration & Separation Skids – Engineered for efficient solids separation, fluid purification, and environmental discharge compliance.
Hazardous Gas & Dust Management – Process control and filtration solutions for combustible dust and volatile gas environments.

System Modifications and Upgrades

Re:Build Optimation specializes in upgrading and optimizing existing process systems to improve performance, efficiency, and compliance. With our deep experience in process engineering and fabrication, we help clients extend the life of their equipment, enhance safety, and optimize production processes. Our expertise includes:

Custom Pressure Vessels & Heat Exchanger Design and Repair – Engineering, fabrication, and repair of high-performance pressure vessels and heat exchangers to extend equipment life and ensure compliance.
Frame Fabrication & Repair – Design, fabrication, and reinforcement of custom steel and aluminum frames to support process equipment and structural integrity.
Legacy Control System Upgrades – Modernizing outdated control systems by integrating advanced automation and monitoring technologies for improved process control and reliability.
Modifying & Replacing Existing Subsystems – Upgrading or replacing components within existing process systems to improve efficiency and operational performance.
Process System Modernization – Enhancing aging infrastructure by integrating new technologies, optimizing layouts, and improving system capabilities to meet evolving industry demands.

Field Installation & Turnkey Project Execution

Our on-site project execution team and partnerships with leading EPC firms ensures smooth installation, commissioning, and startup of process skids and modular systems with minimal downtime.

Certified Welding, Pipefitting & Sheet Metal Fabrication – Custom-built process piping, ducting, and system components, fabricated either in our dedicated facilities or directly on-site at your facility for seamless integration.
UL-Certified Panel Shop & Electrical Integration – In-house expertise for control system architecture and compliance.
Structural & Seismic Compliance – Engineered solutions for equipment stability, structural integrity, and adherence to industry safety standards.
Installation & Commissioning Support – Full-service deployment, from planning through execution, to maximize operational efficiency.

Site Upgrades & Equipment Installation

Re:Build Optimation provides turnkey installation services to help industrial manufacturers upgrade process systems and integrate new equipment with minimal disruption. Our team ensures seamless implementation of process utilities, automation systems, and pressure vessels to optimize performance while maintaining compliance with industry standards.

Integrated Control Systems – Custom automation solutions, including PLC, SCADA, and DCS-based controls to enhance precision, efficiency, and process reliability.
Process Utilities – Installation and optimization of steam, water treatment, compressed air, and other essential process utilities to improve operational efficiency.
Control Panels – Design, fabrication, and installation of advanced control panels for real-time monitoring, process automation, and enhanced system control.
Pressure Vessels & Equipment Integration – Seamless deployment of pressure vessels, heat exchangers, and other process equipment to meet industry performance and safety standards.

Applications

We work with companies across various applications, including:

Hydrogen & Alternative Fuels
Specialty Chemical Manufacturers
- Custom Manufacturers
- Toll Manufacturers
Decarbonization Technologies
Food & Beverage
Industrial Fluid & Solids Processing
High-Purity & Clean-in-Place (CIP) Systems
Chemical Blending & Mixing Systems

Your Vision, Our Expertise

Why Choose Re:Build Optimation?

Proven Expertise in Modular Process Solutions

With decades of experience, Re:Build Optimation specializes in designing, fabricating, and integrating custom-engineered skid-based systems that optimize efficiency and accelerate production timelines. Our structured, stage-gated approach ensures that every system is high-quality, repeatable, and compliant, minimizing risk and maximizing reliability for industries ranging from hydrogen and alternative fuels to specialty chemicals and high-purity processing.

Turnkey System Development

We offer end-to-end solutions, from initial concept and process design to fabrication, automation, and full system integration. Our pre-engineered, plug-and-play skids streamline installation, reduce downtime, and improve process scalability. Whether you need custom blending, filtration, separation, or CIP systems, we deliver precision-built, production-ready solutions.

Seamless Installation & Commissioning

Our on-site project execution team provides complete installation, testing, and commissioning services to get your system up and running with minimal disruption. With expertise in UL-certified panel fabrication, structural engineering, and hazardous process management, we ensure that every skid system is deployed efficiently and safely.

Have a project in mind?

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