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Re:Build Optimation designs and builds custom turnkey process systems that support our clients with first of a kind (FOAK) systems, process scale-up and intensification, capacity expansion, and new product introduction. We deliver solutions for customers in greenfield and brownfield environments across a variety of applications. Our skid-based and modular process systems help guide customers through installation commissioning at a project site in the field or at the client’s site, ensuring seamless start-up of operations.
Re:Build Optimation collaborates with clients to develop custom equipment for complex, automated product assembly and testing. Our design and engineering teams’ automate multistep processes into a fully integrated, value-added machine that optimizes assembly. The assembly steps include high-precision, automated welding. Custom test systems are defined within testing criteria and procedures, which are usually a combination of fluid, mechanical, electrical, and visual testing parameters. Assembly and testing equipment is designed and built for safe, reliable, repeatable performance for the life of the equipment.
Re:Build Optimation provides system integration services that meet a wide variety of automation requirements for the process and manufacturing industries. System integration involves designing and deploying systems to link subsystems including hardware, software, and other technologies to enable end-to-end control of a process or manufacturing system. Our team of CSIA-certified system integrators works with our clients from the development of project requirements and functional specifications through implementation, testing, and commissioning. We are brand agnostic and regularly work with many differentautomation product brands, including Allen-Bradley/Rockwell Automation, Automation Direct, GE, Emerson, Mitsubishi, and more.
Re:Build Optimation’s fabrication and field services team provides customers facing complex process challenges with safe, high-quality solutions developed at our fabrication facilities and/or at clients’ sites. Highly skilled journey workers from five trades—welding, sheet metal, pipefitting, electrical, and millwright—specialize in utility and process systems, custom machine building, and on-site installation, maintenance, and repair. The fabrication and field service engineering team designs drawing packages, which include the fabrication, assembly, and testing systems that are installed and commissioned at our clients’ sites. Our welding and sheet metal shops hold ASME U and R stamps and are fully certified for the fabrication repair of a variety of ASME sec VIII div 1 pressure vessels. Re:Build Optimation’s fabrication shops are equipped with SMAW, GMAW, GTAW, and laser welding, as well as passivation equipment capable of handling carbon, alloy, and stainless steels (including sanitary) and aluminum, titanium, and nickel-based alloys. Our electrical journey workers all have NFPA 70E training and can deliver complex electrical systems. Our panel shop has UL 508a and CSIA certification and provides high-quality industrial control panels for process system, system integration, and automation projects.
Materials: Carbon Steel, Stainless Steel, Aluminum, Ni-Based Alloys, Titanium, Methods: GMAW, GTAW, SMAW, Laser, Applications: Weldments / Frames, Tanks, Machine Guarding, Ductwork, Chutes / Funnels, Platforms / Catwalks, Certifications: ASME Sec. VIII, Div 1 Pressure Vessels)
Materials: Carbon Steel, Stainless Steel, Teflon Lined, Sanitary, Copper Piping, Methods: Press Fit, Brazing, Soldering, Welding, Passivation, Applications: Process Systems, Field Fit Piping, High Pressure Systems, Arc Flash Studies
Methods: Class I, II, III and Division 1, 2 hazardous area work, Applications: All wiring up to 600V, controls & instrumentation, distribution & lighting, Certifications: UL508a Certified Panel Shop, NFPA 70E Trained Electricians
Methods: Assembly, leveling, alignment, testing, installation, and modification, Applications: Custom product test & assembly equipment building, testing, installation, commission
Re:Build Optimation offers comprehensive roll-to-roll processing solutions, including the design-build of turnkey machines, specialized consulting at clients’ facilities, process development and quantitative analysis at our media conveyance facility, and classroom and hands-on web handling training. Our team brings decades of experience with papers, films, flexible plastics, metal foils, and flexible glass. We specialize in optimizing winding and unwinding operations to minimize wrinkling, spreading, and other defects, and ensure our clients are able to maximize throughput. Additionally, our process systems and system integration work supports fluid, solid, and solution delivery systems for the enhancement of additional unit operations, such as coating, adhesive lamination, printing, depositing, and patterning.
Looking to connect with an experienced team?
Look no further than Re:Build Optimation! We are excited to connect with you.
