Hydrogen, alternative fuels, nuclear, and next-generation energy systems sit at the center of the clean energy transition, but moving from proof-of-concept to pilot to commercial production requires more than a breakthrough idea.
Re:Build Optimation builds the process systems, test infrastructure, and production equipment around each client’s core technology, enabling reliable operation, regulatory alignment, and repeatable performance at scale. From first-of-a-kind pilots to production-ready systems, we help innovators turn their technical advantage into deployable, commercial reality.
We deliver full-service design, fabrication, installation, and optimization of process systems that help companies secure funding, win customers, and move confidently through commercial scale.
Hydrogen Production & Fuel Cell Systems
Custom hydrogen generation and fuel cell systems are designed and fabricated to support both proton exchange membrane (PEM) and solid oxide (SOFC) technologies. Our expertise includes:
End-to-end solutions for on-site hydrogen production, including AEM electrolyzer fabrication.
Custom-engineered dispensing stations designed for safe, efficient fuel cell refueling.
Custom-built test systems for performance validation and quality control in fuel cell manufacturing.
Alternative Fuels Systems
Companies developing low-carbon fuels rely on Re:Build Optimation to design and build the systems required for safe, efficient, and scalable production. Examples of the technologies we support include:
Processing and refining systems for converting biomass and waste oils into sustainable aviation fuel.
Integrated solutions for methanol synthesis and syngas generation using gasification and reforming technologies.
Thermal decomposition systems that produce clean hydrogen and solid carbon without CO₂ emissions.
Safety, Automation & High-Pressure Systems
Safety, compliance, and performance are at the core of our approach to hydrogen and fuel cell manufacturing. Our engineering and automation solutions include:
Expertise in electrical area classification, fire codes, and hazardous operations analysis.
ASME-certified manufacturing for hydrogen storage and distribution.
Integrated control systems for real-time monitoring and automation of hydrogen processes.
Membrane Equipment & Fuel Cell R&D Solutions
Roll-to-roll media conveyance and precision coating technologies are leveraged to support fuel cell membrane R&D and production. Our expertise includes:
Custom-built systems for fuel cell membrane development and material processing.
Engineered systems for hydrogen catalyst evaluation and performance analysis.
Next-generation solutions for hydrogen electrolysis and clean energy applications.
Re:Build Optimation supports energy innovators in:
Hydrogen and energy projects involve hazardous, high-pressure, and high-voltage processes that demand rigorous safety and compliance. Re:Build Optimation integrates:
By embedding safety and compliance into every project, we help clients reduce risk, streamline approvals, and launch with confidence. Our teams design systems for Class 1 Division 1 and Division 2 environments and integrate intrinsically safe electronics to prevent ignition hazards in high-risk applications.
We help innovators move from lab to pilot to production, providing the systems and expertise needed to de-risk scale-up. With more than 40 years of experience and over 20,000 projects delivered, we know how to turn concepts into commercial reality.
From high-pressure gases to high-voltage systems, we have deep experience designing and delivering solutions that perform safely under the toughest conditions. Compliance with NFPA, OSHA, ASME, and IEC standards is built into every project.
This integration gives clients one point of accountability, ensuring faster execution, seamless commissioning, and reliable performance.
Tell us about your process or project, and we will connect you with the right expert at Re:Build Optimation.
