Hydrogen, nuclear, battery, alternative fuels, and next-generation energy systems sit at the center of the clean energy transition, but moving from proof-of-concept to pilot to commercial production requires more than a breakthrough idea.
Re:Build Optimation builds the process systems, test infrastructure, and production equipment around each client’s core technology, enabling reliable operation, regulatory alignment, and repeatable performance at scale. From first-of-a-kind pilots to production-ready systems, we help innovators turn their technical advantage into deployable, commercial reality.
We deliver full-service design, fabrication, installation, and optimization of process systems that help companies secure funding, win customers, and move confidently through commercial scale.
Hydrogen Production & Fuel Cell Systems
Scaling hydrogen and fuel cell technologies requires process systems that perform reliably under demanding safety and performance constraints. Re:Build Optimation provides the process systems, test infrastructure, and automation needed to support PEM and SOFC technologies from development through pilot-scale deployment. Our expertise includes:
End-to-end solutions for on-site hydrogen production, including AEM electrolyzer fabrication.
Custom-engineered dispensing stations designed for safe, efficient fuel cell refueling.
Custom-built test systems for performance validation and quality control in fuel cell manufacturing.
Battery Systems & Manufacturing Solutions
The global shift toward electrification depends on scaling new battery technologies from the lab to the production floor. Re:Build Optimation partners with innovators to engineer the manufacturing systems, automation, and test environments that make commercial deployment possible. Our expertise includes:
Responsive, data-driven lines that help emerging chemistries and cell designs move from concept validation to pilot to robust, high-volume production-ready processes.
Precision roll-to-roll platforms that scale advanced electrode chemistries and architectures while delivering consistent coating performance, solvent management, and reproducibility across anode and cathode formulations.
Automated winding equipment for cylindrical and prismatic cells that maintains tension, layer alignment, and edge quality for coated anode and cathode webs, supporting diverse chemistries and cell formats.
Configurable automation solutions that streamline battery assembly and integrated test, enhance traceability and quality control, and adapt to evolving chemistries, form factors, and production volumes.
Nuclear Technology & Advanced Reactor Systems
Advanced nuclear programs require process systems and infrastructure that can scale safely and predictably. Re:Build Optimation provides the engineering, fabrication, and integration foundation to support demonstration, first-of-a-kind, and future commercial nuclear deployments. Our expertise includes:
Custom-engineered test systems and prototype equipment supporting proof-of-concept and engineering demonstration phases for advanced nuclear technologies.
Engineered process and utility systems for nuclear applications, including steam generation, thermal management, cooling systems, and auxiliary equipment. From first-of-a-kind installations to production-scale deployments.
Alternative Fuels Systems
Emerging alternative fuel technologies demand production systems capable of handling novel chemistries and evolving regulatory requirements. Re:Build Optimation delivers the process engineering, fabrication, and integration capabilities needed to support safe and efficient scale-up. Our expertise includes:
Processing and refining systems for converting biomass and waste oils into sustainable aviation fuel.
Integrated solutions for methanol synthesis and syngas generation using gasification and reforming technologies.
Thermal decomposition systems that produce clean hydrogen and solid carbon without CO₂ emissions.
Safety, Automation & High-Pressure Systems
Advanced energy processes often operate under elevated pressures and hazardous conditions where safety and control are critical. Re:Build Optimation delivers integrated automation, safety, and high-pressure systems that support reliable operation and regulatory compliance. Our expertise includes:
Expertise in electrical area classification, fire codes, and hazardous operations analysis.
ASME-certified manufacturing for hydrogen storage and distribution.
Integrated control systems for real-time monitoring and automation of hydrogen processes.
Membrane Equipment & Fuel Cell R&D Solutions
Fuel cell membrane development requires precise coating, handling, and process control to validate new materials. Re:Build Optimation supports membrane R&D and early production with roll-to-roll processing systems tailored for material development and performance testing. Our expertise includes:
Custom-built systems for fuel cell membrane development and material processing.
Engineered systems for hydrogen catalyst evaluation and performance analysis.
Next-generation solutions for hydrogen electrolysis and clean energy applications.
Re:Build Optimation supports energy innovators, technology developers, and manufacturers across a wide range of advanced power and energy production applications, including:
Hydrogen and energy projects involve hazardous, high-pressure, and high-voltage processes that demand rigorous safety and compliance. Re:Build Optimation integrates:
By embedding safety and compliance into every project, we help clients reduce risk, streamline approvals, and launch with confidence. Our teams design systems for Class 1 Division 1 and Division 2 environments and integrate intrinsically safe electronics to prevent ignition hazards in high-risk applications.
We help innovators move from lab to pilot to production, providing the systems and expertise needed to de-risk scale-up. With more than 40 years of experience and over 20,000 projects delivered, we know how to turn concepts into commercial reality.
From high-pressure gases to high-voltage systems, we have deep experience designing and delivering solutions that perform safely under the toughest conditions. Compliance with NFPA, OSHA, ASME, and IEC standards is built into every project.
This integration gives clients one point of accountability, ensuring faster execution, seamless commissioning, and reliable performance.
Tell us about your process or project, and we will connect you with the right expert at Re:Build Optimation.
