Improve yield and reduce variability with roll-to-roll systems driven by proprietary predictive models.
Every coating process has unique technical and production requirements. Re:Build Optimation combines flexible coating platforms, engineering support, and deep web handling expertise to help customers move efficiently from development through production. As designers and builders of advanced roll-to-roll systems, we can modify equipment and process configurations to support novel materials, demanding substrates, and challenging coating applications.
Our roll-to-roll capabilities give manufacturers the control, consistency, and throughput needed to advance material performance and move from development to production more efficiently.
Validate processes, optimize parameters, and support development through production with flexible pilot and production coating services.
As designers and builders of advanced roll-to-roll systems, we can modify equipment configurations, process parameters, and system layouts to support novel materials and demanding applications.
Leverage decades of web handling expertise, predictive models, and substrate knowledge to improve coating consistency, reduce defects, and increase yield.
Our engineers work directly with your team to optimize coating methods, material handling, and production scalability before major capital investment.
Support smoother transition from pilot-scale development to production by generating process-representative data and optimizing conditions for commercialization.
Experience working with a wide range of coating chemistries, substrates, and material systems to support evolving product and application requirements.
Re:Build Optimation offers configurable roll-to-roll coating capabilities designed to support pilot-scale development, process validation, and production manufacturing.
Experience coating a wide range of films, foils, fabrics, papers, and advanced materials across diverse roll-to-roll applications.
Adaptable coating equipment and process configurations designed to support unique materials, coating methods, and customer production requirements.
Capability to scale coating width, line speed, and production volume to support growing manufacturing demand and commercialization efforts.
Tell us about your process or project, and we will connect you with the right expert at Re:Build Optimation.
Re:Build Optimation’s Web Handling Fundamentals workshop provides hands-on training grounded in decades of real-world engineering experience. The program covers essential web handling principles such as tension control, traction, wrinkling, splicing, winding, and process stability to support reliable, high-performance roll-to-roll systems.
We offer custom tramming rods and hand-held alignment kits available for order online, specifically designed for roller alignment and web handling equipment setup. Whether you’re aligning rollers, calibrating web paths, or setting up new machinery, our tools deliver the accuracy, repeatability, and efficiency you need.
Download our free library of technical white papers developed by Re:Build Optimation’s engineering experts to gain practical insights backed by real-world testing and analysis. Topics include fluid-structure interaction in thin webs, web-to-roller traction measurement, splice performance modeling, and more.
